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Yemen Pre-assembled Stainless Steel Substation

A prefabricated substation (also known as a box-type substation or European-style box substation, commonly referred to as "Euro-substation") is a mobile, complete electrical distribution system assembled in advance at the factory. It consists of high- and low-voltage switchgear, transformers, and an enclosure. Primarily designed to replace traditional brick-and-mortar substations, it efficiently delivers both substation and distribution functions.

Product Description

​ Pre-assembled Stainless Steel Substation

Technical features:

1. Compact in structure and petite in size, it features a unique外形 design that is both innovative and visually appealing.

2. Top-lifting method: Direct lifting

3. The top cover is A Type inclined-top structure, with strong heat dissipation capability

4. The built-in door lock features dustproof and rainproof functions, among others.

5. Surface is coated with UV-resistant topcoat, offering excellent weather resistance.

6. The high-voltage solution is flexible, suitable for both terminal applications and ring networks.

7. Low voltage can meet various wiring requirements, and relay protection is flexibly applicable.

Detailed content

I. Product Overview

A prefabricated substation (also known as a box-type substation or European-style box substation, commonly referred to as "Euro-substation") is a mobile, complete electrical distribution and transformation system assembled in advance at the factory. It consists of high- and low-voltage switchgear, transformers, and an enclosure. Primarily designed to replace traditional civil-engineering-style substations, it efficiently delivers both substation and distribution functions.

Prefabricated substations can be used both outdoors and indoors, making them widely applicable in industrial parks, residential communities, commercial centers, public spaces, airports, ports, subway systems, hotels, schools, hospitals, as well as dynamic construction sites, mines, oil fields, and other settings. Depending on their specific application, they can also be categorized into products such as prefabricated substations for urban municipal lighting, those designed for rural grid upgrades, factory power distribution systems, nuclear power plants, wind farms, highways, seaports and docks, and even airport facilities.

II. Operating Environment Conditions

1. Altitude: Not exceeding 2000m;

2. Ambient temperature: Maximum air temperature +40℃

Minimum temperature: -25°C (outdoor), -5°C (indoor);

Maximum daily average temperature +30°C, maximum annual average temperature +20°C;

3. Relative humidity: The daily average should not exceed 95%; the monthly average should not surpass 90%.

4. Ground slope: Not exceeding 3 degrees;

5. Earthquake Intensity: The horizontal seismic acceleration shall not exceed 0.4 m/s²

The vertical seismic acceleration does not exceed 0.2 m/s².

6. Outdoor wind speed: not exceeding 35 m/s;

The installation location must be free from fire hazards, explosion risks, chemical corrosion, and severe vibrations.

▬▬▬ Negotiable products for use in special environments

III. Model Designation

4. Main Technical Parameters

  Project Unit Parameters
High-Voltage Unit Rated frequency HZ 50
Rated Voltage kV 6 10 20 35
Maximum Operating Voltage kV 7 12 24 40.5
Rated Current A 400, 630, 1250
Transfer current A 1200 to 20,000
Rated Short-Time Withstand Current kA 20 25 31.5 40
Rated Peak Withstand Current kA 50 63 80 100
Power-frequency withstand voltage kV 32/36 42/48 55/60 95/118
Ground and phase-to-phase/isolation break
Lightning Impulse Withstand Voltage kV 60/70 75/85 95/110 185/215
Ground and phase-to-phase/isolation break
Rated Short-Circuit Interrupting Current (Current-Limiting Fuse) kA 20, 25, 31.5, 40 (31.5)
Breaking Capacity of No-Load Transformers kVA 2500
Transformer Unit Rated Voltage kV 6 10 20 35
Rated Capacity kVA 30 to 2500
Tap range % ±2 × 2.5%, ±5%
Connection Group   Yyn0, Dyn11
Impedance Voltage % 4, 4.5, 6, 8
Low-pressure unit Rated Voltage V 220, 380, 690, 1000
Main circuit rated current A 50 to 4000
Branch current A 5 to 800
Main circuit rated short-time withstand current kA 15 (s), 30 (1s), 50 (1s), 65 (1s)
Main circuit rated peak withstand current kA 30, 63, 110
Shell Protection Rating (Standard Products) IP High-voltage room IP33; transformer room IP23; low-voltage room IP33, with enclosure housing rated IP34D
Noise Level dB ≤50
Shell Temperature Upgrade Level   10K

V. Product Features

1. Overall Structural Features  

  • Feature-rich and reliable

It can interrupt short-circuit and load currents, providing full-range current protection. High-voltage options include ring main units (including dual-power supply), terminal substations, and systems equipped with high-voltage metering—offering a variety of power supply configurations to choose from. Additionally, it features all the functionalities of a conventional civil-engineered substation.

  • Low investment, minimal land use, and easy installation

Compact in structure, small in size, and requiring minimal floor space, it features an integrated multi-door design for convenient transportation, installation, operation, and maintenance. The overall European-style design primarily comes in three main configurations: the "目" (eye)-shaped integrated type, the "品" (character)-shaped integrated type, and the split-type structure.

Saving money: Better than distribution transformers + The capital investment in the distribution room should be minimal;

Province-level: Small in size, occupying about the same space as a distribution transformer of comparable capacity. + The volume of the distribution room 1/3 Or even smaller;

Time-saving: Delivery can be arranged in less than a month, and on-site installation is simple—simply tighten the four mounting bolts and connect the incoming and outgoing cables.

  • Good security

Featuring a fully enclosed design, the product casing is grounded, and its outer surface contains no live components whatsoever. As a result, no insulation distance is required, reliably ensuring personal safety.

2. Component and Part Selection

  • Medium- and High-Voltage Equipment

a. Selection of Medium- and High-Voltage Switching Methods

Since circuit breakers primarily perform the functions of interrupting normal load currents and short-circuit currents, and they feature a high degree of automation, circuit breakers are therefore used as 800kVA User disconnection above the transformer is the preferred option.

End users of the power system, especially 10kV Small and Medium-Sized Capacity 630kVA The high-voltage switches used by the following customers frequently handle normal load currents, and in most cases, load switches combined with fuses replace the main circuit breakers. Specifically, the high-voltage load switch is responsible for interrupting normal load currents, while the fuse takes care of disconnecting short-circuit currents.

b. Cabinet Type Selection

Medium- and high-voltage switchgear can be selected based on the specific application environment. XGN Fixed-type circuit breaker cabinet, KYN Armored withdrawable switchgear, HXGN Vacuum (air-compression type) load switchgear, SF6 Fully insulated sulfur hexafluoride switchgear, XGN15 Sulfur Hexafluoride Load Switchgear.

  • Transformer

Available in various series of dry-type or oil-immersed transformers Device

  • Low-voltage equipment

Our company's European transformers typically use GGD Series of fixed low-voltage switchgear, which can also be provided in a withdrawable design depending on specific product requirements. GCK 、 GCS 、 GCL 、 MNS Cabinet. GGD Cabinet features:

a、 High maintainability , the cabinet base Based on component reliability and operability, low-voltage components are reasonably arranged for primarily front-side maintenance. Easily worn components such as low-voltage circuit breakers, disconnect switches, fuses, and contactors are all positioned at the front of the cabinet, ensuring convenient access for inspection and upkeep. Meanwhile, highly reliable components like copper busbars and insulators—which typically require minimal or no maintenance—are placed at the rear of the cabinet.

b. Small size: Typically, the design of European-style circuits is relatively simple, allowing the accompanying low-voltage equipment to be integrated into a single European transformer unit. GGD When using dedicated cabinets, low-voltage electrical equipment can be arranged more efficiently, reducing the footprint of the low-voltage cabinet.

  • Shell Types

Our company selects the enclosure for our European-style transformers based on the environmental conditions in which they will operate. Our transformer enclosures include cold-rolled steel sheets with coating, stainless steel sheets with coating, color-zinc composite panels, and non-metallic enclosures, among others.

6. Layout Configuration and Reference Overall Dimensions

YB The series of prefabricated substations is categorized into "U"-shaped and "Y"-shaped arrangements based on their layout.

  1. Cross-shaped arrangement

  2. V-shaped Layout

Floor plan: H— High-voltage room, T— Transformer room, L— Low-pressure Chamber

  3. Reference to External Dimensions

The external dimensions must be flexibly designed according to the user's configuration plan.